The development of mechanistic-empirical permanent subgrade deformation models from heavy vehicle simulator data.

The work presented in this thesis is aimed at improving the accuracy of one of the components of a flexible pavement design procedure commonly used in South Africa, namely the South African Mechanistic- Empirical Design Method. This is achieved through the development of a new design approach and permanent deformation model for the pavement subgrade. The new distress model for the pavement subgrade was developed from a comprehensive Accelerated Pavement Testing (APT) database on subgrade behaviour and permanent deformation that was generated by a fleet of Heavy Vehicle Simulators (HVSs) over 20 years of testing in South Africa. A literature review of the origin of the current subgrade design model that is used by the South African Mechanistic-Empirical Design Method revealed that that model is based on very little actual subgrade performance data. The model was also developed from the AASHO road test data and adjusted for South African conditions, based on general observations of subgrade behaviour without any calibration. Previous researchers have illustrated the potential of using Heavy Vehicle Simulator data to develop structural pavement design models and it was decided to apply a similar process to the permanent deformation of the pavement subgrade. The present investigation consisted of two components, namely, the evaluation of the resilient and the permanent deformation response of the pavement subgrade, the emphasis in this thesis being more on the permanent deformation response. A general, multi-dimensional empirical model was formulated for the permanent subgrade deformation and the characteristics of the model investigated based on previously published permanent deformation data and mathematical assessment. A set of 35 HVS tests for which suitable data were available was identified and additional field and laboratory tests were done on selected sites to improve the classification of the subgrade materials at these sites. Standard procedures were developed to present the pavement, instrumentation and load sequence data of each HVS test. A process for doing the initial analysis of the deflection and permanent MDD displacement data and presenting the data was also developed. In terms of the resilient response of the subgrade, it was shown that the vertical depth deflection and vertical strain could be modelled accurately if an appropriate set of resilient modulus values was selected for the pavement layers. A detailed investigation of the resilient response of selected HVS sections did, however, clearly illustrate the stress-dependent behaviour of subgrade material, resulting in resilient modulus values being determined, which were well outside the range that would normally be expected for natural gravel subgrade material. This research needs to be continued to enable the development of a comprehensive set of stress-dependent resilient modulus models for South African subgrade materials. The selection of an appropriate critical parameter that can be used as a predictor of permanent subgrade deformation was done by an investigation of the relationship between potential critical parameters and several permanent deformation parameters. It was found that the subgrade elastic deflection showed the best correlation with the subgrade bearing capacity (the number of load repetitions that can be sustained before a terminal rut condition is reached). The vertical subgrade strain that is currently used in the South African Mechanistic-Empirical Design Method in fact correlates poorly with subgrade bearing capacity and has to be replaced with subgrade elastic deflection. A set of subgrade bearing capacity or design models was developed for different levels of permanent subgrade deformation. These models are referred to as S-N models and form contour lines on the general permanent deformation model that was formulated. The subgrade design model accommodates loading conditions ranging from a 40 kN dual wheel load to a 100 kN dual wheel load as well as subgrade materials ranging from a material quality one class better than that which would normally be used for a subgrade, to the lowest possible material class. The model is therefore very flexible in terms of its application.Prof. P. Pretoriu