Electrosteric stability of styrene/acrylic acid copolymer latices under emulsion polymerization reaction conditions

Acrylic acid (AA) is used in many emulsion polymerization formulations to improve the colloidal stability during and after the production of latex products. Theoretically, the improved stability originates from electrostatic repulsion complemented with steric repulsion. The objective of this work was to study the contribution of AA to the colloidal stability of polystyrene and styrene/AA copolymer latices under simulated reaction conditions. The strength of electrostatic and steric repulsion forces as a function of the electrolyte concentration, pH, and temperature was investigated via coagulation experiments with monomer-swollen latices in stirred tank reactors. Transmission electron microscopy pictures and dynamic light scattering measurements provided an understanding of the conditions and mechanisms leading to coagulation. The experiments demonstrated that the presence of surface-bound carboxylic groups only improved the colloidal stability if the carboxylic groups were charged, that is, at a high pH. At a low pH, the copolymer latices were even less stable than the homopolymer latex, and this indicated that the addition of AA did not improve the colloidal stability of a growing polystyrene latex. With respect to emulsion polymerization process operations, insufficient mixing and a highly concentrated electrolyte feed were found to be sources of fouling and enhanced macroscopic coagulatio