Ferritic Stainless Steels for High-Temperature Applications: Stabilization of the Microstructure by Solid State Precipitation of MX Carbonitrides

Ferritic heat-resistant steels are commonly used for automotive exhaust systems and have replaced cast iron, the traditional material for this application. Efforts to improve the efficiency of engines, reduce weight, and minimize toxic ingredients by increasing the gas temperature have shifted the requirement for ferritic heat-resistant steels to a higher hot strength. Methods of improving the high-temperature strength are solid-solution strengthening, precipitation hardening, and grain refinement. In this work, the influence of MX precipitates on the high-temperature mechanical properties of three different ferritic Fe-Cr stainless steels was investigated and compared to a reference material. Investigations were performed with uniaxial compression tests of samples aged isothermally at 900 °C for up to 1440 h. The most effective method of increasing the high-temperature strength is to alloy the steel with 2 mass% tungsten. Grain growth during annealing at 900 °C was decelerated by solid-state formation of MX carbonitrides. Microstructural investigations also revealed a slow coarsening rate of the MX precipitates