This paper develops an optimal control methodology for the energy management (EM) of a series hybrid electric vehicle (HEV) with consideration of ancillary cooling losses, to minimize fuel consumption. Both engine and battery thermal management (TM) models are integrated into the HEV powertrain model as they interact with each other during operation. By collecting all components for propulsion and cooling, a control-oriented model is established, which enables the joint EM and TM optimization problem to be solved simultaneously. Experimental driving cycles are utilized to reveal the impact of the cooling losses on the fuel economy under different driving circumstances. The case study shows the effectiveness of the proposed strategy in findi...