Usulan Perbaikanuntuk Meningkatkan Produktivitas Fillingplant Dengan Pendekatan Lean Manufacturing Pada PT Smart Tbk Surabaya

Productivity is the company's ability to optimize output from all input that they use to production. The output they produce must fulfill the customer demand. PT Smart Tbk Surabaya is one of the private manufacturing industries which are existed in the processing of palm oil. There are unbalance condition during processing the product. The output of the production is different from the customer demand. It happened because there are some wastes during the filling process. This research is focus on solving the problem by using Lean Manufacturing and creating the improvement in filling proces by using line balancing method. The purpose of value stream mapping is to identify waste during filling process. Tools of lean manufacturing and line balancing are used to reducetion the cycle time in a palm oil production. Based on the analysis, there will be four improvements. They are improvement the sequence of filling process; combine the operation of plugging and capping, continuous flow by line balancing and layout redesign. This improvement can reduce the defect rate, the number of operation time up to 188.55 second/batch, increase the line efficiency to be 79.83% and decrease the delay time to be 23%