Cost reduction in bio-diesel production.

End of Project ReportAs part of a programme to assess bio-diesel production from low-cost materials, the availability of waste oils and fats in Ireland and the EU was assessed, and the behaviour of their esters in vehicles was measured. The utilisation of beef tallow from BSE risk organisms was given special attention. Esterification of high-FFA tallow required the use of excess methanol and base catalyst. Acidification, followed by glycerol separation and secondary acid-catalysed esterification, brought ester yields up to acceptable levels. The high melting point of the ester restricted its use in vehicles to low proportions in mixes with mineral diesel. Fuels made up from low-cost esters behaved well in vehicle trials, even where there was a high level of dilution of the engine oil. The only problems arose from inadequate low-temperature properties and from suspended solids in the tallow ester. Within the EU, there are sufficient waste oils and fats available to greatly increase bio-diesel production. In Ireland, there is sufficient for a small production unit