Effect of key parameters on the selective acid leach of nickel from mixed nickel-cobalt hydroxide

Mixed nickel-cobalt hydroxide precipitate (MHP) is a relatively recent intermediate product in primary nickel production. The material is now being produced on a large scale (approximately 60,000 t/y Ni as MHP) at facilities in Australia (Ravensthorpe, First Quantum Minerals) and Papua New Guinea (Ramu, MCC/Highlands Pacific). The University of Queensland Hydrometallurgy research group developed a new processing technology to refine MHP based on a selective acid leach. This process provides a streamlined route to obtaining a high purity nickel product compared with conventional leaching / solvent extraction processes. The selective leaching of nickel from MHP involves stabilising manganese and cobalt into the solid phase using an oxidant. This paper describes a batch reactor study investigating the timing of acid and oxidant addition on the rate and extent of nickel, cobalt, manganese leached from industrial MHP. For the conditions studied, it is concluded that the simultaneous addition of acid and oxidant provide the best process outcomes