Magnetic Suspension and Vibration Control of Flexible Structures for Non-contact Processing

This thesis presents the design, analysis, and experimental testing of systems for non-contact suspension and control of flexible structures. Our particular focus is on the use of such suspensions in manufacturing processes which can be facilitated by the ability to control workpiece motion without contact. This can be of significant utility in processes such as coating, painting, heat treating, and web handling. We develop a novel approach for the control of such non-contact suspensions through what we term sensor averaging and actuator averaging. The difficult stabil-ity and robustness problems imposed by the flexible dynamics of the workpiece can be overcome by taking a properly-weighted average of the outputs of a distributed array of N motion sensors (sensor averaging), and/or by applying a properly-weighted distributed array of M forces (actuator averaging) to the workpiece. The theory for these dual techniques is developed in detail in the thesis. These approaches are shown to be independent of the specific boundary conditions or the longitudinal dimensions of the workpiece. These approaches are thus generally applicable to a wide range o