Study of temperature rises and forces on drilling bone

Many different approaches have been used to prepare, store and test bone samples in order to determine its physical properties. The need to establish a standard method of specimen preparation and storage prior to experimental testing, contributed greatly to the primary part of this study. When mechanized cutting tools such as saws and drills are used, heat is produced and this raises the temperature of both the tool and the material being cut. In orthopedic and dental practices, high-speed tools are often applied to bones and teeth, and heat from these operations may result in thermal necrosis [1]. Since this can have a negative impact on the outcome of an orthopedic procedure, temperatures must be kept below the threshold that results in bone necrosis. The initial set of experiments was performed to determine the conditions under which the mechanical properties of the bone changed so as to establish the most suitable testing conditions. The hardness variation of the bone samples, under different annealing treatment conditions was used as the indicating parameter for evaluation of the change in the mechanical properties. Establishing the most appropriate section of the metacarpal sample for testing, by studying the anisotropy of the bone was another determining parameter. The second step was to examine the effects of conventional drilling as well as modulation assisted drilling on the temperature rise generated in the bone during these machining processes. In addition to this, a set of experiments were performed to ascertain how lubrication affected the temperature rise during drilling. The dynamic portions of the torque and thrust traces as well as the specific energies were compared for the different drilling conditions. Modulation showed no significant effect on the mean torque, thrust, specific energies of cutting, or temperature rise. Lubrication (flooding and misting) in both the modulation and no modulation cases drastically reduced the temperature rise during cutting, as expected. In addition to this the characteristics of the chips produced by both the methods of drilling were compared. The modulation process produced more consistent chips at the lower speed (360 rpm) and as the speed was increased to 3000 rpm the chip formation was similar to the no modulation drilling condition at the same feed rates. A brief study on the histological changes due to drilling was also performed