Structural analysis of polycrystalline CuInSe₂ thin films

M.Sc.CuInSe2 (CIS) is considered to be one of the most promising candidates for high efficiency thin film solar cells. The reaction of metallic alloys to a reactive selenium atmosphere (H2Se/Ar or elemental Se vapour) is a promising growth technique to produce CIS thin films of high crystalline quality. However, up to now, the control of the final film quality has been critically influenced by the loss of material and subsequent formation of detrimental binary phases during the high temperature selenization stages. In this study, it is shown that this phenomenon is strongly related to the selenization temperature and, in particular, the ramping procedure followed to the final selenization temperature. Metallic alloys which were selenized in H2Se/Ar at 400°C or slowly heated in 20 minutes to temperatures around 400°C were characterized by scanning electron microscopy (SEM), transmission electron microscopy (TEM) and X-ray diffraction (XRD) to have nonuniform surface morphologies, highly defected 0.8-2 !lm sized grains and to contain Cuselenide binary phases. Energy dispersive X-ray spectroscopy (EDS) analysis confirmed the generally reported sharp increase in the Cu/In atomic ratio for these classes of samples. In contrast, rapid heating (in 2 minutes) of identical metallic alloys to temperatures above 400°C, resulted in uniform, dense films with low defect density 1 !lm sized grains void of any evidence of secondary phases. X-ray fluorescence (XRF) Kal,2 measurements of metallic alloys at different stages of selenization revealed no evidence of material losses. XRF depth profiles, however, explained this discrepancy by revealing a pronounced segregation of In towards the Mo back contact when the samples were selenized at 400°C, or slowly heated to temperatures around 400°C. This segregation was dramatically reduced in films rapidly heated and selenized at temperatures above 400°C. For the purpose of comparison, metallic alloys were also reacted to elemental Se vapour. The structural features (grain size and preferred orientation) ofthese films differed significantly from those selenized under similar conditions in H2Se/Ar. The results from this study, including photoluminescence (PL) measurements obtained from these films, were used to affect the fabrication of CIS absorbers with excellent material properties and solar cell devices with moderate conversion efficiencies