An integrated method of coal discard and slurry disposal to reduce the environmental impact from coal residue

M.Sc. (Geography)Coal mined in South Africa for the competitive international market, has to be selected to meet the many quality specifications of customers. This upgrading is done by washing the coal in a heavy medium separation plant. Marketable coal, discard and slurry are produced from this washing. Discard consists mainly of poor quality coal, carbonaceous shale and waste rock. Iron pyrite (FeS2) occurs in all of the above in higher concentrations than in the marketable coal. Both the carbonaceous materials and pyrites generate heat when oxidizing. If this oxidation is not arrested at an early stage on a discard dump and the temperature of the dump increases above BOoC, spontaneous combustion is quite likely. The South African Council for Scientific and Industrial Research (CSIR) has estimated that smouldering discard dumps in the Eastern Transvaal highveld region contribute approximately 400 000 tons of S02 per annum to the atmospheric pollution in that area. As a result, significant localized acid rain occurs, Louw (1990). The oxidation of iron pyrites to sulphuric acid, and the oxidation of other trace elements, is accelerated under the high temperature conditions generated by spontaneous combustion. Leaching of these oxidation products results in local groundwater and surface water contamination. This study describes different disposal technique and pilot study aimed at minimising the oxidation within the dumps. Slurry, which consists of discard and/or coal of less than 1 mm in diameter is co-deposited with discard in sequential layers of approximately 200 mm thick. This has resulted in reducing the permeability, porosity and air and water exchange within the dump. This in turn has led to a reduction in spontaneous combustion, pollution and costs. A visual increase in stability of the discard dumps, moisture content and operational ease of placement were experienced. The saleable value of the dump as a low value heat source is also preserved