Aperture-Tolerant, Chemical-Based Methods to Reduce Channeling

This final technical progress report describes work performed from October 1, 2004, through May 16, 2007, for the project, 'Aperture-Tolerant, Chemical-Based Methods to Reduce Channeling'. We explored the potential of pore-filling gels for reducing excess water production from both fractured and unfractured production wells. Several gel formulations were identified that met the requirements--i.e., providing water residual resistance factors greater than 2,000 and ultimate oil residual resistance factors (F{sub rro}) of 2 or less. Significant oil throughput was required to achieve low F{sub rro} values, suggesting that gelant penetration into porous rock must be small (a few feet or less) for existing pore-filling gels to provide effective disproportionate permeability reduction. Compared with adsorbed polymers and weak gels, strong pore-filling gels can provide greater reliability and behavior that is insensitive to the initial rock permeability. Guidance is provided on where relative-permeability-modification/disproportionate-permeability-reduction treatments can be successfully applied for use in either oil or gas production wells. When properly designed and executed, these treatments can be successfully applied to a limited range of oilfield excessive-water-production problems. We examined whether gel rheology can explain behavior during extrusion through fractures. The rheology behavior of the gels tested showed a strong parallel to the results obtained from previous gel extrusion experiments. However, for a given aperture (fracture width or plate-plate separation), the pressure gradients measured during the gel extrusion experiments were much higher than anticipated from rheology measurements. Extensive experiments established that wall slip and first normal stress difference were not responsible for the pressure gradient discrepancy. To explain the discrepancy, we noted that the aperture for gel flow (for mobile gel wormholing through concentrated immobile gel within the fracture) was much narrower than the width of the fracture. The potential of various approaches were investigated for improving sweep in parts of the Daqing Oil Field that have been EOR targets. Possibilities included (1) gel treatments that are directed at channeling through fractures, (2) colloidal dispersion gels, (3) reduced polymer degradation, (4) more viscous polymer solutions, and (5) foams and other methods. Fractures were present in a number of Daqing wells (both injectors and producers). Because the fractures were narrow far from the wellbore, severe channeling did not occur. On the contrary, fractures near the wellbore aided reservoir sweep. In the February 2006 issue of the Journal of Petroleum Technology, a 'Distinguished-Author-Series' paper claimed that a process using aqueous colloidal dispersion gels (CDG gels) performed superior to polymer flooding. Unfortunately, this claim is misleading and generally incorrect. Colloidal dispersion gels, in their present state of technological development, should not be advocated as an improvement to, or substitute for, polymer flooding