Innovative Instrumentation and Analysis of the Temperature Measurement for High Temperature Gasification

The project entitled, ''Innovative Instrumentation and Analysis of the Temperature Measurement for High Temperature Gasification'', was successfully completed by the Principal Investigator, Dr. S. Lee and his research team in the Center for Advanced Energy Systems and Environmental Control Technologies at Morgan State University. The major results and outcomes were presented in semi-annual progress reports and annual project review meetings/presentations. Specifically, the literature survey including the gasifier temperature measurement, the ultrasonic application in cleaning application, and spray coating process and the gasifier simulator (cold model) testing has been successfully conducted during the first year. The results show that four factors (blower voltage, ultrasonic application, injection time intervals, particle weight) were considered as significant factors that affect the temperature measurement. Then the gasifier simulator (hot model) design and the fabrication as well as the systematic tests on hot model were completed to test the significant factors on temperature measurement in the second year. The advanced Industrial analytic methods such as statistics-based experimental design, analysis of variance (ANOVA) and regression methods were applied in the hot model tests. The results show that operational parameters (i.e. air flow rate, water flow rate, fine dust particle amount, ammonia addition) presented significant impact on the temperature measurement inside the gasifier simulator. The experimental design and ANOVA are very efficient way to design and analyze the experiments. The results show that the air flow rate and fine dust particle amount are statistically significant to the temperature measurement. The regression model provided the functional relation between the temperature and these factors with substantial accuracy. In the last year of the project period, the ultrasonic and subsonic cleaning methods and coating materials were tested/applied on the thermocouple cleaning according to the proposed approach. Different frequency, application time and power of the ultrasonic/subsonic output were tested. The results show that the ultrasonic approach is one of the best methods to clean the thermocouple tips during the routine operation of the gasifier. In addition, the real time data acquisition system was also designed and applied in the experiments. This advanced instrumentation provided the efficient and accurate data acquisition for this project. In summary, the accomplishment of the project provided useful information of the ultrasonic cleaning method applied in thermocouple tip cleaning. The temperature measurement could be much improved both in accuracy and duration provided that the proposed approach is widely used in the gasification facilities