Evaluation of Ultrasonic Time-of-Flight Diffraction Data for Selected Control Rod Drive Nozzles from Davis Besse Nuclear Power Plant

Pacific Northwest National Laboratory (PNNL) examined ultrasonic (UT) time-of-flight diffraction (TOFD) data from ten (10) nozzles in the Davis Besse Nuclear Power Plant reactor closure head. The TOFD data was acquired by AREVA after a bare metal visual examination of the pressure vessel head indicated potential leakage in at least one nozzle. A detailed analysis of the UT data shows that Nozzle 4 has three indications consistent with cracking in the penetration tube. One of the indications starts at the wetted side of the weld and progresses to the annulus. In addition, examination of UT data from the annulus region of Nozzle 4 displays an irregular pattern that could be associated with boric acid deposits and leakage/wastage in the interference fit. The review of TOFD data for the other nine nozzles resulted in several indications being detected in the weld region and near the inner diameter (ID) and outer diameter (OD) surfaces of the penetration tube, but no other indications that are consistent with cracking that may have resulted in leakage were observed. A review of the back-wall reflections in the other nine nozzles also did not show strong indications of leakage, although Nozzle 67 displayed an irregularly-shaped region of high ultrasonic transmission near 180 degrees on the interference fit