Automated nondestructive evaluation method for characterizing ceramic and metallic hot gas filters.

In advanced coal-fired power generation, one technology under development to clean up hot gases before their use as fuel for gas turbines is rigid ceramic candle filters. These porous filters are typically 1.5 m long and 60 mm in diameter and are made of various ceramic materials, including clay-bonded SiC. The high costs of downtime in a large utility demands that nondestructive evaluation/characterization (NDE/C) methods be available. At shutdowns, data from such analysis are needed to decide which filters are still usable and which need to be replaced, and if possible, to estimate the remaining lifetimes. Thus our objective was to develop reliable low-cost NDE technology for these filters. Our approach was to develop NDE/C technology, referred to as acousto-ultrasonics (AU), for application to hot gas filters. Lamb waves generated by the AU method were analyzed to derive a stress wave factor (SWF). This technology was tested by comparing SWF data with the measured strength for a variety of rigid ceramic filters and was shown to work on iron-aluminide filters as well but no strength data have been obtained on the iron-aluminides at this time