Immobilization of chloride-rich radioactive wastes produced by pyrochemical operations

A a result of its former role as a producer of nuclear weapons components, the Rocky Flats Environmental Technology Site (RFETS), Golden, Colorado accumulated a variety of plutonium-contaminated materials. When the level of contamination exceeded a predetermined level (the economic discard limit), the materials were classified as residues rather than waste and were stored for later recovery of the plutonium. Although large quantities of residues were processed, others, primarily those more difficult to process, remain in storage at the site. It is planned for the residues with lower concentrations of plutonium to be disposed of as wastes at an appropriate disposal facility, probably the Waste Isolation Pilot Plant (WIPP). Because the plutonium concentration is too high or because the physical or chemical form would be difficult to get into a form acceptable to WIPP, it may not be possible to dispose of a portion of the residues at WIPP. The pyrochemical salts are among the residues that are difficult to dispose of. For a large percentage of the pyrochemical salts, safeguards controls are required, but WIPP was not designed to accommodate safeguards controls. A potential solution would be to immobilize the salts. These immobilized salts would contain substantially higher plutonium concentrations than is currently permissible but would be suitable for disposal at WIPP. This document presents the results of a review of three immobilization technologies to determine if mature technologies exist that would be suitable to immobilize pyrochemical salts: cement-based stabilization, low-temperature vitrification, and polymer encapsulation. The authors recommend that flow sheets and life-cycle costs be developed for cement-based and low-temperature glass immobilization