Qualification testing and full-scale demonstration of titanium-treated zeolite for sludge wash processing

Titanium-treated zeolite is a new ion-exchange material that is a variation of UOP (formerly Union Carbide) IONSIV IE-96 zeolite (IE-96) that has been treated with an aqueous titanium solution in a proprietary process. IE-96 zeolite, without the titanium treatment, has been used since 1988 in the West Valley Demonstration Project`s (WVDP) Supernatant Treatment System (STS) ion-exchange columns to remove Cs-137 from the liquid supernatant solution. The titanium-treated zeolite (TIE-96) was developed by Battelle-Pacific Northwest Laboratory (PNL). Following successful lab-scale testing of the PNL-prepared TIE-96, UOP was selected as a commercial supplier of the TIE-96 zeolite. Extensive laboratory tests conducted by both the WVDP and PNL indicate that the TIE-96 will successfully remove comparable quantities of Cs-137 from Tank 8D-2 high-level radioactive liquid as was done previously with IE-96. In addition to removing Cs-137, TIE-96 also removes trace quantities of Pu, as well as Sr-90, from the liquid being processed over a wide range of operating conditions: temperature, pH, and dilution. The exact mechanism responsible for the Pu removal is not fully understood. However, the Pu that is removed by the TIE-96 remains on the ion-exchange column under anticipated sludge wash processing conditions. From May 1988 to November 1990, the WVDP processed 560,000 gallons of liquid high-level radioactive supernatant waste stored in Tank 8D-2. Supernatant is an aqueous salt solution comprised primarily of soluble sodium salts. The second stage of the high-level waste treatment process began November 1991 with the initiation of sludge washing. Sludge washing involves the mixing of Tank 8D-2 contents, both sludge and liquid, to dissolve the sulfate salts present in the sludge. Two sludge washes were required to remove sulfates from the sludge