Catalytic multi-stage liquefaction (CMSL)

Reported herein are the details and the results of laboratory and bench scale experiments that were conducted at Hydrocarbon Technologies, Inc. under DOE Contract No. DE-AC22-93PC92147 during the period of October 1, 1992, to December 31, 1995. The program results described herein build on the previous technology base and investigating additional methods to improve the economics of producing transportation fuels from coal. This included purely physical parameters, coal treatment and variation in solvent to coal ratio, the use of syngas to replace part of the hydrogen as the reducing gas, the use of dispersed catalyst in addition to and replacing the supported catalyst, and the co-processing of coal with plastic waste material. The overall objective of this program is to produce liquid fuels from direct coal liquefaction at a cost that is competitive with conventional fuels. The report includes the results of an economic assessment of the various process strategies that were evaluated during this program. A summary of the technical/economic evaluations is given in Volume I, Section II of this report. The experimental details of the eleven run of the program are given in Volume I, Section III and Volume II of this report. The details of the technical evaluations are given in the Volume III of the report