Out-of-tank evaporator demonstration: Tanks focus area

Approximately 100 million gal of liquid waste is stored in underground storage tanks (UST)s at the Hanford Site, Idaho National Engineering and Environmental Laboratory (INEEL), Savannah River Site (SRS), and Oak Ridge Reservation (ORR). This waste is radioactive with a high salt content. The US Department of Energy (DOE) wants to minimize the volume of radioactive liquid waste in USTs by removing the excess water. This procedure conserves tank space; lowers the cost of storage; and reduces the volume of wastes subsequently requiring separation, immobilization, and disposal. The Out-of-Tank Evaporator Demonstration (OTED) was initiated to test a modular, skid-mounted evaporator. A mobile evaporator system manufactured by Delta Thermal Inc. was selected. The evaporator design was routinely used in commercial applications such as concentrating metal-plating wastes for recycle and concentrating ethylene glycol solutions. In FY 1995, the skid-mounted evaporator system was procured and installed in an existing ORNL facility (Building 7877) with temporary shielding and remote controls. The evaporator system was operational in January 1996. The system operated 24 h/day and processed 22,000 gal of Melton Valley Storage Tank (MVST) supernatant. The distillate contained essentially no salts or radionuclides. Upon completion of the demonstration, the evaporator underwent decontamination testing to illustrate the feasibility of hands-on maintenance and potential transport to another DOE facility. This report describes the process and the evaporator, its performance at ORNL, future plans, applications of this technology, cost estimates, regulatory and policy considerations, and lessons learned