Desludging of N Reactor fuel canisters: Analysis, Test, and data requirements

The N Reactor fuel is currently stored in canisters in the K East (KE) and K West (KW) Basins. In KE, the canisters have open tops; in KW, the cans have sealed lids, but are vented to release gases. Corrosion products have formed on exposed uranium metal fuel, on carbon steel basin component surfaces, and on aluminum alloy canister surfaces. Much of the corrosion product is retained on the corroding surfaces; however, large inventories of particulates have been released. Some of the corrosion product particulates form sludge on the basin floors; some particulates are retained within the canisters. The floor sludge inventories are much greater in the KE Basin than in the KW Basin because KE Basin operated longer and its water chemistry was less controlled. Another important factor is the absence of lids on the KE canisters, allowing uranium corrosion products to escape and water-borne species, principally iron oxides, to settle in the canisters. The inventories of corrosion products, including those released as particulates inside the canisters, are only beginning to be characterized for the closed canisters in KW Basin. The dominant species in the KE floor sludge are oxides of aluminum, iron, and uranium. A large fraction of the aluminum and uranium floor sludge particulates may have been released during a major fuel segregation campaign in the 1980s, when fuel was emptied from 4990 canisters. Handling and jarring of the fuel and aluminum canisters seems likely to have released particulates from the heavily corroded surfaces. Four candidate methods are discussed for dealing with canister sludge emerged in the N Reactor fuel path forward: place fuel in multi-canister overpacks (MCOs) without desludging; drill holes in canisters and drain; drill holes in canisters and flush with water; and remove sludge and repackage the fuel