Direct conversion of plutonium-containing materials to borosilicate glass for storage or disposal

A new process, the Glass Material Oxidation and Dissolution System (GMODS), has been invented for the direct conversion of plutonium metal, scrap, and residue into borosilicate glass. The glass should be acceptable for either the long-term storage or disposition of plutonium. Conversion of plutonium from complex chemical mixtures and variable geometries into homogeneous glass (1) simplifies safeguards and security; (2) creates a stable chemical form that meets health, safety, and environmental concerns; (3) provides an easy storage form; (4) may lower storage costs; and (5) allows for future disposition options. In the GMODS process, mixtures of metals, ceramics, organics, and amorphous solids containing plutonium are fed directly into a glass melter where they are directly converted to glass. Conventional glass melters can accept materials only in oxide form; thus, it is its ability to accept materials in multiple chemical forms that makes GMODS a unique glass making process. Initial proof-of-principle experiments have converted cerium (plutonium surrogate), uranium, stainless steel, aluminum, and other materials to glass. Significant technical uncertainties remain because of the early nature of process development