Normalizing the influence of flaw length on failure pressure of straight pipe with wall-thinning

Burst tests using wall-thinned pipe of carbon steel for high-temperature use were conducted in order to examine the influence of length of wall-thinning on burst pressure. Then, three-dimensional elastic-plastic large deformation finite element analyses (EP-FEA) were performed to accurately predict the burst pressure obtained by the tests. The failure pressure corresponding to the burst pressure in tests was defined as the maximum pressure during the analysis including the instability condition after the peak of pressure. The results showed that the failure pressure obtained by EP-FEA agreed well with the experimental results. Finally, failure pressures of wall-thinned pipes with various sizes, thicknesses, flaw lengths and depths were examined by EP-FEA with the same procedure of analysis as validated in this paper. The results showed that, from the standpoint of influence of flaw length on failure pressure, it is preferable to normalize flaw length by pipe mean radius of the unflawed section R rather than by shell parameter (Rt)0.5, where t is the thickness of the unflawed section