Solid-State Synthesis of Niobium Carbide Electrocatalyst in the Presence of Vanadium as Suppressor of Energy Input and Greenhouse Gas Emission

Solid-state reaction (SSR) is a widely adopted method for functional inorganic material syntheses. Unlike intricate systems emerging from chemically unstable precursor usage, the SSR can proceed from stable precursor couples using simple apparatuses. However, this reaction is associated with high temperatures that overcome solid-state diffusion. Moreover, solid-state syntheses of technologically crucial carbides lead to greenhouse gas emissions. Therefore, exploring an extrinsic component to suppress these challenges is vital to confronting global energy and environmental issues. This study reports that the presence of an ordinary element, vanadium (V), changes the routes of the SSR of niobium carbide (NbC), producing NbC efficiently and cleanly. 1000 °C is far below the temperature required to obtain NbC from a precursor couple of Nb2O5 and C, i.e., approximately 1500 °C is required. However, a carbon substitute, vanadium carbide, completely consumed Nb2O5 before reaching 1000 °C and consummated NbC crystallization for 10 h. Furthermore, NbC crystallites were observed using X-ray diffraction from 770 °C, and their formation was primarily accompanied by VNbO4, rather than being routed through NbO2 produced for the Nb2O5–C combination. The obtained NbC contained V as a dopant in the 15–50% range (NbC:V), and the relative abundance was correlated with the preparation temperature. Mass analyses revealed that the formation of NbC/V is barely associated with greenhouse gas emissions because of the sizable thermodynamic driving force for primarily forming vanadium oxide byproducts. Device performance using NbC/V was also assessed for a standard electrochemical hydrogen evolution reaction