Sustainable Concrete: Exploring Fresh, Mechanical, Durability, and Microstructural Properties with Recycled Fine Aggregates

The growing construction industry and global population have led to increased demand for concrete, resulting in increased waste production. Recycling construction and demolition (C&D) waste as recycled fine aggregates (RFA) in concrete could help reduce waste and conserve natural resources. This research delves into the meticulous examination of particle packing density within specific cylindrical volumes under standard compacting efforts, elucidating an order of compressive strength. The study comprehensively explores various concrete properties, including workability, compressive strength, flexural strength, split tensile strength, drying shrinkage, electrical resistivity, rapid chloride penetration, and microstructural characteristics (analyzed through XRD, SEM, and EDAX). RFA particles, ranging from 0.15 to 4.75 mm, were employed as partial replacements for fine aggregates, with replacement percentages varying from 0% to 100% in increments of 25%. The empirical findings underscore that the incorporation of RFA significantly enhances concrete properties. However, it was observed that surpassing the optimum replacement percentage of 25% (RFA 25) adversely impacts the concrete’s strength and microstructure. Specifically, RFA 25 exhibited remarkable improvements, with a 14.75% increase in compressive strength, a 6.61% boost in flexural strength, and a 13.14% enhancement in split tensile strength compared to conventional concrete (RC). Furthermore, RFA 25 demonstrated a 4.16% increment in drying shrinkage, 17.65% higher electrical resistivity, and an 18.83% superior resistance to chloride penetration compared to RC. The analysis of XRD, SEM, and EDAX results elucidated that at lower replacement percentages, the pozzolanic reaction enhances strength by forming additional hydration products. Conversely, at higher replacement levels, strength diminishes