On the stability of current collectors in high-voltage lithium-ion batteries containing LiFSI electrolytes

The increasing energy demand requires a transition from fossil fuels to renewable resources. Lithium-ion batteries (LIBs) offer a promising solution as efficient energy storage devices. However, the aluminum current collector (CC) in LIBs is susceptible to anodic dissolution above 3 V vs. Li+/Li in commercial carbonate liquid electrolytes, compromising the battery performance. In this study, various approaches were explored to mitigate anodic dissolution in LiFSI EC:DEC at high voltages of the aluminum CC in LIBs, employing cyclic voltammetry (CV) and scanning electron microscopy (SEM). It was found that boiling the Al foil in water in an air atmosphere to increase the thickness of the surface Al2O3 layer improved the anodic stability and offered enhanced protection against proton attack (due to the oxidation of the carbonate solvent at high voltage). However, increasing the LiFSI electrolyte concentration to 2 M did not increase the anodic stability due to the absence of a passivating AlF3 layer. Notably, in 4 M LiFSI, impurity-induced high F- concentration facilitated the formation of a passivating AlF3 layer, resulting in improved anodic stability. Moreover, specific volume ratios of LiFSI EC:DEC and 1 M LiPF6 EC:DEC (1:1) (LP40) yielded the F- concentration necessary for forming a passivating AlF3 layer and significantly enhanced the anodic stability. On the other hand, carbon-coating the Al foil did not show significant improvements regarding the anodic stability. It was found that the corrosion was time-dependent at a low scan rate, a drastic anodic dissolution of the aluminum was seen at higher temperatures, and the corrosion also became more pronounced. At room temperature, carbon-coated Al foils exhibited increased stability