Femtosecond laser rapid prototyping and characterization of microfluidic device for particles sorting

Rapid prototyping methods for the fabrication of polymeric labs-on-a-chip (LoC) are on the rise, as they allow high degrees of precision and flexibility. In this contest, the flexibility of ultrafast laser technology enables the rapid prototyping and high-precision micromachining of 3D LoC devices with complex microfluidic channel networks. In this paper, we describe the realization process of a microfluidic tool for fully inertial particles sorting. The microfluidic network was realized in polymethyl methacrylate (PMMA), exploiting femtosecond laser technology. The multilayer device was assembled through a facile and low-cost solvent-assisted method. In particular, we studied the particle focusing in curved inertial microfluidic channel with trapezoidal cross section. A particles focusing along the walls of the device, sensitive to particle size and flow rate, was observed based on the principle of Dean-coupled inertial migration in spiral microchannel