Localized corrosion evaluation of newly developed stainless-steel alloys in chloride medium through dynamic and localized micro electrochemical techniques

Novel Fe–Cr SS alloys were fabricated by alloying with 0, 0.10 and 0.20 wt-% Sn respectively to investigate the effect of the Sn addition on the microstructure, passive characteristics and localized corrosion behavior in chloride medium at room temperature. The advanced scanning micro-electrochemical techniques along with the traditional electrochemical methods were used for in-depth investigations. Potentiodynamic and potentiostatic test results exhibited that the addition of Sn in SS alloys increased the resistance against pitting corrosion in NaCl medium. The acquired dynamic impedance data confirmed the effective electrochemical stability of the alloy SS3 (SS with 0.20 wt-% Sn) at applied anodic potential, suggesting the presence of a compact and stable passive film in Sn containing alloys, which contributed to their improved localized corrosion resistance in chloride solution. The scanning electrochemical microscopic results corroborated that the alloy SS3 remained stable even after 24 h of exposure and displayed no noticeable surface heterogeneity. A reduced anodic current density in scanning vibrative electrode technique mapping images was observed even after 24-h of exposure in alloy SS3 compared to other samples, indicating that the anodic metal dissolution was successfully obstructed by forming a compact and dense passive film on this alloy