Analytical, Numerical and Experimental Validation of Coil Voltage in Induction Melting Process

This paper presents, mathematical model of induction heating process by using analytical and numerical methods. In analytical method, series equivalent circuit (SEC) is used to represent induction coil and work piece. Induction coil and workpiece parameters (resistance and reactance) are calculated by standard formulas along with Nagaoka correction factors and Bessel functions. In Numerical method, magnetic vector potential formulation is done and finite element method (FEM) is used to solve the field equations. Analytically and numerically computed parameters such as equivalent coil resistance, reactance, coil voltage, work piece power are compared and found that they are in good agreement. Analytically and numerically obtained coil voltages at different frequencies are validated by experimental results. This mathematical model is useful for coil design and optimization of induction heating process