Long term performance of biotrickling filters removing a mixture of volatile organic compounds from an artificial waste gas : dichloromethane and methylmethacrylate

Two problems still hamper the widespread industrial application of biotrickling filters (BTFs) for waste gas treatment in practice: clogging of the filters at higher carbon loads and a decrease in the elimination of a target compound when more than one compound is present in the waste gas. To investigate these phenomena three identical BTFs removing dichloromethane (DCM) from an artificial waste gas were operated counter-current wise for 12 months at a DCM load of 0.94 Cmole-DCM/(mr3 · h). After five months of operation methylmethacrylate (MMA) was added to the waste gas. Three different MMA loads were applied: 0.5, 1.0 and 1.5 Cmole-MMA/(mr3 · h). Although the elimination of DCM in all three BTFs decreased after the introduction of MMA to the air stream, it stabilised at a lower steady-state value than before the MMA addition. MMA was completely degraded during the applied standard conditions. In all three filters biomass accumulation eventually caused clogging of the packing. In the filter with the lowest MMA load the first signs of clogging were observed only after 7 months of stable operation, illustrating the need for long term studies to evaluate process stability. Short term experiments have provided information about the system's dynamics and showed that an accumulation of intermediates and a subsequent adaptation of the biomass in the BTF will occur upon a step increase in MMA load. To evaluate whether a stable BTF operation without clogging is possible, a novel process parameter (the rate of Carbon Conversion per unit void packing Volume) is introduced which possibilities and limitations are discussed