Monomer-to-water ratios as a tool in controlling emulsion copolymer composition : the methyl acrylate-indene system

A drifting copolymer composition as a function of conversion is an aspect typical of copolymerization. Reducing this so-called composition drift in batch copolymerizations will lead to a decrease in chemical heterogeneity of the copolymers formed. For monomer systems in which the more water-soluble monomer is also the more reactive one, theory predicts that composition drift in emulsion copolymerization can be reduced or even minimized by optimizing the monomer-to-water ratio. The monomer combination methyl acrylate-indene (MA-Ind) meets the requirements needed to minimize composition drift in batch emulsion copolymerization. Therefore, this monomer combination is chosen as a model monomer system in order to verify this theoretical prediction. Reactivity ratios needed for model predictions have been determined by low conversion bulk polymerization, resulting in rMA = 0.92 ± 0.16 and rInd = 0.086 ± 0.025. Furthermore, emulsion copolymerization reactions at the same monomer mole fraction are performed at different monomer to water ratios. From the good agreement between experiments and theoretical predictions for MA-Ind, it was concluded that control and even minimization of composition drift in batch emulsion copolymerization for monomer systems in which the more water-soluble monomer is also the more reactive one is indeed possible by changing the initial monomer-to-water ratio of the reaction mixture provided that the reactivity ratios of both monomers are not too far from unit