bending damages in galvanized ductile cast irons

Abstract Ductile cast irons (DCIs) are characterized by mechanical properties close to low and medium carbon steels. Carbon atoms are mainly localized in graphite nodules, which are dispersed in a metallic matrix. The microstructure of metallic matrix can be ferritic, austenitic, pearlitic, martensitic or their mix, depending on chemical composition and heat treatment. Thanks to the high castability and low production costs, DCIs are used in many fields (e.g., automotive and pipes). The wide utilization of DCIs in many fields and critical application leads to particular attention to the corrosion phenomenon. Hot dip galvanizing is one of most important protection process, used to protect metallic materials (mainly steels) against corrosion in many aggressive environments. In this work, a ferritic-pearlitic DCI (GS500) was galvanized by using a pure Zn bath at 440°C to generate a zinc coating. Bending tests on galvanized specimen were performed to generate crack damage in the coating phases. The bending cracks path propagation in zinc coatings were observed using both a light optical microscope and scanning electron microscope. A damage parameter, defined as a number of radial crack for a millimeter of the deformed arc, was evaluated for each zinc coating intermetallic phases