Optimization of welding parameters of hot plate welded PC/ABS blends by using the Taguchi experimental design method

This study aims to investigate the influence of welding parameters in hot plate welding (HPW) process of polycarbonate (PC)/acrylonitrile-butadiene-styrene (ABS) blends using Taguchi method. Three welding parameters, namely the plate temperature, heating time, and welding displacement, were optimized in terms of joint strength using the results of tensile tests. Taguchi experimental design method is implemented as a statistical design of experiment technique so as to set the optimum welding parameters and determine the optimal levels. For HPW of the specimens, the combination of process parameters based on three levels of L-9 orthogonal array was utilized. The signal to noise ratio and the analysis of variance were employed to find the optimum levels and to indicate the impact of the welding parameters on joint strength after tensile tests of the welded joints were carried out. It was shown that it might achieve the improved joint strength using 290 degrees C of plate temperature, 1.25 mm of welding displacement, and 25 s of heating time. For the optimized parameters, it was verified that the most effective factor on joint strength is plate temperature and second effective factor is welding displacement and heating time only slightly influenced on joint strength. After the optimum levels of process parameters are set, in order to demonstrate the effectiveness of Taguchi method, a confirmation run is also performed. An improvement by about 70% from initial welding parameters was observed, and joint efficiency has increased from 22.5% to 38.2% regarding base material properties