Eco-friendly salt/alkali-free exhaustion dyeing of cotton fabric with reactive dyes

Abstract The textile-wet process enormously consumes a large volume of water and chemicals, and thus awareness of cleaner production has been growing to protect the environment from the industrial effluents. In this context, reactive dyeing of cellulosic materials such as cotton fabrics is a major sector of textile coloration that necessitates the use of a large amount of sodium sulfate or sodium chloride and alkali to exhaust and fix the dye molecules with cellulosic macromolecules, respectively. However, the remaining salt and alkali in the effluent badly affect the environment. For this purpose, the use of trisodium nitrilotriacetate (TNA) in reactive dyeing of cotton fabrics was hypothesized to have a double benefit, one as an exhausting agent (organic salt) and the second as a fixing agent (organic base). Thus, the exhaust dyeing characteristics of cotton fabrics using C.I. Reactive Yellow 145 (RY145) was optimized under different conditions of TNA concentration, alkali concentration, temperature, and dyeing time. The color strength and the primary and secondary exhaustion values were also investigated with an eye on those values obtained using the conventional dyeing method. The characterization of effluent samples with RY 145 taken after dyeing using TNA compared with conventional dyeing indicated an efficient reduction of COD, BOD, and TDS values by 99, 97, and 97%, respectively. The new dyeing method was implemented using C.I. Reactive Black 5 (RB5), C.I. Reactive Blue 160 (RB160), and C.I. Reactive Red 24 (RR24) to reveal good dyeability and fastness properties comparable with those obtained using the conventional method. The overall results obtained suggest the suitability of TNA as an environmentally friendly agent suitable as an exhausting and fixing agent of cellulosic fabrics