Formability Evaluation of Grade 1 Titanium Sheets Depending on the Temperature by FE Analyses

Nowadays, the need of developing high flexible forming processes matches with the need of weight reduction. In this light, the incremental forming of titanium alloys sheets can guarantee both these aspects by combining the flexibility of the process, particularly suggested for small batches and customized parts, with the good properties of titanium alloys, in particular for aerospace applications.The aim of this work was to obtain information useful to enhance the general knowledge of the hot incremental forming processes of grade 1 titanium sheets at different temperatures.First, both tensile and straight groove tests were carried out by varying the test temperature; in this phase, information regarding both the forming forces and the wear phenomena due to the tool-sheet contact was acquired.Successively, on the basis of the mechanical characterization of the sheets previously carried out, explicit analyses, effectuated by a non-linear FE code, allowed to determine the formability curves of the sheets for the different temperatures