Study on the Performance and Corrosion Failure Process of Porous Titanium-Based Coated Electrodes

Titanium-based coated electrodes are considered to be a substitute for Pb-based anodes because of their lower weights and lower energy consumption; however, their properties and service lives are affected by the matrix structure. Herein, the metal oxide coating was prepared via the thermal oxidation decomposition of a 5 μm-porous titanium plate. The scanning electron microscope (SEM) showed that the metal oxide coating on the porous titanium plate was strengthened in each layer that had pores. The inner coating of the particles are sized using nanometers, with a diameter of 22–64 nm and a compact structure. The electrochemical test results show that, compared with the flat titanium plate, the coating attached to the porous titanium plate has a better catalytic performance in the chlorine evolution reaction, (the chlorine evolution potential decreases by 121 mV), and the service life is increased by 3.78 times. Through a SEM, XRD, and EDS analysis of the coating composition after corrosion failure, the corrosion mechanism of the surface oxide coating was discussed