Morphology, Nucleation, and Isothermal Crystallization Kinetics of Poly(Butylene Succinate) Mixed with a Polycarbonate/MWCNT Masterbatch

In this study, nanocomposites were prepared by melt blending poly(butylene succinate) (PBS) with a polycarbonate (PC)/multi-wall carbon nanotubes (MWCNTs) masterbatch, in a twin-screw extruder. The nanocomposites contained 0.5, 1.0, 2.0, and 4.0 wt% MWCNTs. Differential scanning calorimetry (DSC), small angle X-ray scattering (SAXS) and wide angle X-ray scattering (WAXS) results indicate that the blends are partially miscible, hence they form two phases (i.e., PC-rich and PBS-rich phases). The PC-rich phase contained a small amount of PBS chains that acted as a plasticizer and enabled crystallization of the PC component. In the PBS-rich phase, the amount of the PC chains present gave rise to increases in the glass transition temperature of the PBS phase. The presence of two phases was supported by scanning electron microscopy (SEM) and atomic force microscopy (AFM) analysis, where most MWCNTs aggregated in the PC-rich phase (especially at the high MWCNTs content of 4 wt%) and a small amount of MWCNTs were able to diffuse to the PBS-rich phase. Standard DSC scans showed that the MWCNTs nucleation effects saturated at 0.5 wt% MWCNT content on the PBS-rich phase, above this content a negative nucleation effect was observed. Isothermal crystallization results indicated that with 0.5 wt% MWCNTs the crystallization rate was accelerated, but further increases in MWCNTs loading (and also in PC content) resulted in progressive decreases in crystallization rate. The results are explained by increased MWCNTs aggregation and reduced diffusion rates of PBS chains, as the masterbatch content in the blends increased.The National Research Foundation and the Sasol Inzalo Foundation in South Africa is acknowledged by Thandi P. Gumede for financial support of the project. Johan Labuschagne from the University of Pretoria (South Africa) is acknowledged for allowing us to prepare the samples at his lab unit. The POLYMAT/UPV/EHU team would like to acknowledge funding from the following projects: "UPV/EHU Infrastructure: INF 14/38"; "Mineco/FEDER: SINF 130I001726XV1/Ref: UNPV13-4E-1726" and "Mineco MAT2014-53437-C2-P". Ricardo A. Perez-Camargo gratefully acknowledges the award of a Ph.D. fellowship by POLYMAT Basque Center for Macromolecular Design and Engineering. We also gratefully acknowledge the ALBA synchrotron facility (Proposal number 2016091863) for the funding and help to perform the SAXS/WAXS experiments at BL11-NCD beamline with the collaboration of ALBA staff