Cement-Based Repair Materials and the Interface with Concrete Substrates: Characterization, Evaluation and Improvement

Surface damages usually occur in concrete structures. In order to restore the functions and prolong the service life of concrete structures, their surface damages should be repaired in time. This paper reviews the main requirements for repair materials for concrete structures and the most used inorganic repair materials, such as cement-based materials, alkali-activated materials and polymer modified inorganic repair materials. Moreover, techniques to characterize and even improve the interfaces between these repair materials and concrete substrate are summarized. Cement-based material has the advantages of good mechanical properties and consistency with concrete substrate while having the problems of high shrinkage and low flexibility. Polymer modified materials were found as having lower shrinkage and higher flexural strength. Increasing the roughness or humidity of the surface, adding fibers and applying interfacial agents can improve the bond strength between cement-based repair materials and concrete substrates. All of these repair materials and techniques can help to build a good interfacial bonding, and mechanisms of how they improve the interface are discussed in this article. These are of great importance in guaranteeing the effectiveness of the repair of the concrete surface and to guide the research and development of new repair materials