Preparation and Properties of Highly Elastic, Lightweight, and Thermally Insulating SiO₂ Fibrous Porous Materials

Fibrous porous materials are one of the most commonly used high-temperature insulation materials because of their high porosity and low thermal conductivity. Due to their wide applications in the aerospace and energy industries, the investigation of high-elastic thermally insulating porous materials has attracted increasing attention. In order to improve the elasticity of fibrous porous materials, quartz fibers with high aspect ratio were used as matrix, sodium hexametaphosphate (SHMP) was selected as dispersant. We innovatively reported that a unique three-dimensional skeleton structure was constructed by adjusting the dispersion of fibers in the slurry, and the lightweight, thermal insulating and elastic SiO2 fibrous porous material was then prepared by the compression molding method. The characterization results of zeta potential and absorbance showed that the addition of SHMP was an effective method to enhance the dispersibility of quartz fibers in the slurry. SiO2 fibrous porous materials with 0.4 wt% SHMP content exhibited an ideal three-dimensional skeleton structure, which endowed the porous material with high porosity (89.39%), low density (0.04751 g/cm3), and low thermal conductivity (0.0356 W·m−1·K−1). The three-dimensional skeleton structure formed by overlapping fibers with high aspect ratios endowed the porous material with excellent elasticity. SiO2 fibrous porous materials with 0.4 wt% SHMP content could undergo large strains of 30% and achieved a resilience ratio of 81.69% under the 30th compression cycle. Moreover, after heat treatment at 800 °C, SiO2 fibrous porous materials also maintained good elasticity with a resilience ratio of more than 80%