Effect of iron ore pellet size on metallurgical properties

Abstract Iron ore pellets are small and hard spherical particles agglomerated from a fine iron ore concentrate. They are used in the blast furnace process to produce hot metal. The diameter of blast furnace pellets is usually between 8 and 16 mm. In this study, a batch of magnesia iron ore pellets was first sieved into particle sizes of 8–10 mm, 10–12.7 mm, 12.7–16 mm and 16–20 mm, and the four different size fractions were used to study the effect of pellet size on metallurgical properties. The metallurgical experiments showed a decrease both in reducibility under unconstrained conditions and in low-temperature reduction-disintegration but showed an increase in cold crushing strength as the pellet size increased. In the reduction-softening test, pellets sized 10–12.7 mm reached the highest final temperature and the highest reduction degree among the pellet samples of different sizes. Based on the implications drawn from this study, the amount of 10–12.7 mm pellets should be maximized in a blast furnace operation