Engineering thermoelectric and mechanical properties by nanoporosity in calcium cobaltate films from reactions of Ca(OH)(2)/Co3O4 multilayers

Controlling nanoporosity to favorably alter multiple properties in layered crystalline inorganic thin films is a challenge. Here, we demonstrate that the thermoelectric and mechanical properties of Ca3Co4O9 films can be engineered through nanoporosity control by annealing multiple Ca(OH)(2)/Co3O4 reactant bilayers with characteristic bilayer thicknesses (b(t)). Our results show that doubling b(t), e.g., from 12 to 26 nm, more than triples the average pore size from similar to 120 nm to similar to 400 nm and increases the pore fraction from 3% to 17.1%. The higher porosity film exhibits not only a 50% higher electrical conductivity of sigma similar to 90 S cm(-1) and a high Seebeck coefficient of alpha similar to 135 mu V K-1, but also a thermal conductivity as low as kappa similar to 0.87 W m(-1) K-1. The nanoporous Ca3Co4O9 films exhibit greater mechanical compliance and resilience to bending than the bulk. These results indicate that annealing reactant multilayers with controlled thicknesses is an attractive way to engineer nanoporosity and realize mechanically flexible oxide-based thermoelectric materials.Funding Agencies|Knut and Alice Wallenberg Foundation through the Wallenberg Academy Fellows program [KAW 2020.0196]; Swedish Research Council [2021-03826]; Swedish Government Strategic Research Area in Materials Science on Functional Materials at Linkoping University (Faculty Grant SFO-Mat-LiU) [2009 00971]; Swedish Energy Agency [46519-1]; China Scholarship Council; grant CMMI from the National Science Foundation [2135725]