The effect of autogenous gas tungsten arc welding parameters on the solidification structure of two ferritic stainless steels

Ferritic stainless steel is typically used in the automotive industry to fabricate welded tube that is plastically deformed for flanging, bending and necking. The effect of welding parameters during autogenous gastungsten arc welding (GTAW) of thin sheet on the weld metal structure and tensile properties were determined. Two grades of ferritic stainless steels, a titanium-containing Grade 441 and a titanium-free molybdenum-containing Grade 436, were used as base metal. Statistical analysis was used to determine the influence of welding parameters on the microstructure of autogenous GTAW welds. The results of Grade 441 indicated that the welding speed and peak welding current had a statistically significant influence on the amount of equiaxed grains that formed. For Grade 436, the same welding parameters (welding speed and peak welding current) had a statistically significant influence on the grain size of the weld metal grains. The ductility of a tensile test coupon machined parallel to the weld direction, for both base metal grades, was unaffected by the welding parameters or the weld metal microstructure. The elongation was determined by the amount of weld metal in the gauge area of a tensile coupon. The titanium content of the base material seems to have the most significant effect on the formation of equiaxed grains.Dissertation (MEng)--University of Pretoria, 2019.Materials Science and Metallurgical EngineeringMEngUnrestricte