Experimental thermographic investigation for dry finish turning of SAF 2507 steel

The Oil&Gas Industry widely uses Super-Duplex Stainless Steels (S-DSS) since their combination of high mechanical characteristics and corrosion resistance. Among them, the SAF 2507 is one of the renowned. The challenges associated with the machining of these steels are directly related to the high temperature that influences the tool-life and the quality of the finished products. This phenomenon is induced by the low thermal conductivity which leads to a high concentration of heat. In order to properly understand their thermal behavior, the distribution of the temperature varying the cutting parameters should be investigated. During dry finish turning, the evolution of the temperature can be captured through a thermographic test campaign, for instance following a L18 - 2 · 37-5 fractional factorial design with no replications. The data acquired can be deeply studied with a statistical methodology framework, the relationship between the response of the experiment and the machining parameters can be established, and a surrogate model for predicting the temperature can be built and validated. The results show that, for the SAF 2507 steel, the cutting temperature for dry finishing turning is mostly influenced by the deep of cut, the feed rate and slightly by the cutting speed