Influence of raceway waviness on the level of vibration in rolling-element bearings

This paper provides a quantitative analysis of how raceway waviness (RONt) in 6304-type bearings affects their vibration. The waviness of bearing races was measured at the actual points of contact between the balls and the races. The measurements were conducted in the range of 16–50 undulations per revolution (UPR). The bearing vibration was analyzed in three bandwidths of frequency: low (LB) (50 ÷ 300 Hz), medium MB (300 ÷ 1800 Hz) and high HB (1800 ÷ 10 000 Hz), as well as in the full RMS bandwidth. The paper also presents the procedure used to determine the actual points of contact between the ball and each race to specify the point of waviness measurement. The method of calculation of the contact angle for a ball bearing is also discussed. The Pearson linear correlation coefficients were determined to analyze the relationships between the waviness parameters and the level of vibration. The test results show that an increase in the surface waviness on the inner and outer raceways causes an increase in the vibration level. The influence is most visible for the medium frequency bandwidth