On the optical and electrical design of low concentrator photovoltaic modules

The increasing interest in non-fossil fuel based electricity generation has caused a prominent boost for the renewable energy sector, especially the field of Photovoltaics (PV) with one of the main reasons being the decrease in cost of PV electricity generation. However, over the last few years a saturation in the efficiency of solar cells have been reached leading into a renewed search for other means to further reduce the cost of electricity generation from photovoltaic sources. One of the technologies that has attracted a lot of attention is low concentration photovoltaics (LCPV). LCPV investigates an alternative strategy to replace costly semiconductor material with relatively cheap optical materials by developing a Low Concentration Photovoltaic (LCPV) module. A LCPV module is divided into three subsystems, namely, the optical, electrical and thermal subsystem. This study focussed on the design, construction and characterisation of an optical subsystem accompanied by a thorough investigation into the design of an electrical subsystem. A facetted parabolic concentrator using a vertical receiver was modelled and a first prototype was constructed having a geometric concentration factor of 6.00 X. Upon electrical characterisation of this first vertical receiver LCPV prototype a concentration of only 4.53 X (receiver 1) and 4.71 X (receiver 2) was obtained. The first vertical receiver LCPV prototype did not reach the expected concentration factor due to optical losses and misalignment of optical elements. The illumination profile obtained from the reflector element was investigated and an undesirable non-uniform illumination profile was discovered. A second vertical receiver LCPV prototype was constructed in an attempt to improve on the first prototype, this second vertical receiver prototype had a geometrical concentration factor of 5.80 X. The results indicated a much improved illumination profile, yet still containing a number of non-uniformities. The second vertical receiver LCPV module yielded an operational concentration factor of 5.34 X. From the preliminary results obtained it was discovered that under concentrated illumination there was a limitation on the maximum power that could be obtained from the receiver. Upon further investigation it was discovered that this limitation was due to the higher current levels under concentrated illumination accompanied by a high series resistance of the receiver. This lead to the construction of new PV receivers, where this limitation could be minimised. 3 cell, 4 cell, 6 cell and 8 cell string configurations were constructed and used for the electrical characterisation of the prototypes. Due to non-uniformity of the illumination profile obtained from the second LCPV prototype a third vertical receiver LCPV prototype was constructed. This vertical receiver design illustrated more uniformity in the obtained illumination distribution and had a geometrical concentration factor of 4.61 X, although under operation only 4.26 X could be obtained. It is important to note that the geometric concentration factor does not account for reflective losses of the reflective material. One of the main reasons for the difficulty in obtaining a uniform illumination profile with the vertical receiver design is that the facetted reflector element is far away from the PV receiver. This enhances the effect of the slightest misalignment of any of the optical elements. This large distance also increases the effect of lensing from each facet. These factors lead to the consideration of a second design, which would counteract these factors. A horizontal receiver LCPV module design implementing a facetted parabolic reflector was considered to counteract these effects. From a mathematical model a horizontal receiver LCPV prototype was constructed having a geometrical concentration factor 5.3 X. The optical characterisation of the illumination profile showed a much improved illumination profile, which was much more uniform than the previous illumination profiles obtained from the other LCPV prototypes. The uniformity of the illumination profile could be seen in results obtained from the electrical characterisation where the concentrator reached operational concentration factor of 5.01 X. The reliability of the third vertical receiver LCPV prototype and the horizontal receiver LCPV prototype as well as the receivers were investigated by placing each receiver under stressed operational conditions for 60 sun hours. I-V characteristics were obtained after every five sun hours to investigate any signs of degradation. After 60 sun hours none of the receiver displayed any signs of degradation or reduction in electrical performanc