Detachment Detection in Cam Follower System Due to Nonlinear Dynamics Phenomenon

The detachment between the cam and the follower was investigated for different cam speeds (N) and different internal distance of the follower guide from inside (I.D.). The detachment between the cam and the follower were detected using largest Lyapunov exponent parameter, power density function of Fast Fourier Transform (FFT), and Poincare’ maps due to the nonlinear dynamics phenomenon of the follower. The follower displacement and the contact force between the cam and the follower were used in the detection of the detachment heights. Multi-degrees of freedom (spring-damper-mass) systems at the very end of the follower were used to improve the dynamic performance and to reduce the detachment between the cam and the follower. Nonlinear response of the follower displacement was calculated at different cam speeds, different coefficient of restitution, different contact conditions, and different internal distance of the follower guide from inside. SolidWorks program was used in the numerical solution while high speed camera at the foreground of the OPTOTRAK 30/20 equipment was used to catch the follower position. The friction and impact were considered between the cam and the follower and between the follower and its guide. The peak of nonlinear response of the follower displacement was reduced to (15%, 32%, 45%, and 62%) after using multiple degrees of freedom systems