Optimized design of a novel yokeless mover permanent magnet linear generator for free‐piston stirling engines applied to solar cogeneration systems

Abstract Considering the growing environmental issues, the use of renewable energy converters such as solar cogeneration systems has received more attention during recent years. Solar cogeneration systems convert the thermal energy of solar radiation into mechanical energy (by means of a free‐piston Stirling engine) and then into electrical energy (by means of a linear generator). This paper introduces the novel yokeless mover permanent magnet linear generator (YMPMLG) to reduce mover mass, increase power density, increase thrust and decrease the normal force on the mover, which can make this generator a more suitable structure for operating in solar cogeneration systems. This paper is initiated with a comparative study of a YMPMLG with two reported prototypes in this field. Three generators with similar characteristics are simulated by the finite element method (FEM). The magnetic field flux density, power density, thrust coefficient, normal force, and efficiency parameters are analysed and compared in three generators. Following that, some dimensional parameters of the YMPMLG, including generator diameter and length and permanent magnet dimensions are optimized to achieve the highest possible power density and thrust coefficient using the ‘hybrid genetic and pattern search’ algorithm. The highest power density and efficiency are 0.58 kW/kg and 90.3%, respectively. In the end, the YMPMLG prototype has been tested to validate the results of the FEM method