Acoustic Anomaly Detection of Mechanical Failures in Noisy Real-Life Factory Environments

Anomaly detection without employing dedicated sensors for each industrial machine is recognized as one of the essential techniques for preventive maintenance and is especially important for factories with low automatization levels, a number of which remain much larger than autonomous manufacturing lines. We have based our research on the hypothesis that real-life sound data from working industrial machines can be used for machine diagnostics. However, the sound data can be contaminated and drowned out by typical factory environmental sound, making the application of sound data-based anomaly detection an overly complicated process and, thus, the main problem we are solving with our approach. In this paper, we present a noise-tolerant deep learning-based methodology for real-life sound-data-based anomaly detection within real-world industrial machinery sound data. The main element of the proposed methodology is a generative adversarial network (GAN) used for the reconstruction of sound signal reconstruction and the detection of anomalies. The experimental results obtained in the Malfunctioning Industrial Machine Investigation and Inspection (MIMII) show the superiority of the proposed methodology over baseline approaches based on the One-Class Support Vector Machine (OC-SVM) and the Autoencoder–Decoder neural network. The proposed schematics using the unscented Kalman Filter (UKF) and the mean square error (MSE) loss function with the L2 regularization term showed an improvement of the Area Under Curve (AUC) for the noisy pump data of the pump