Parameters influencing the droplet formation in a focusing microfluidic channel

In the present work a detailed numerical study of the parameters influencing the droplet formation in a flow-focusing microfluidic device are made. First, an extensive verification of the simulations with data from the literature is carried out. Influence of parameters like viscosity and inflow velocity are compared with the results from literature showing a good agreement. Some differences are attributed to the different numerical techniques used: in the present work a pure volume-of-fluid method is used, while in the reference study this method is combined with the level-set method. As a second step of the verification of the present model, a comparison with experimental data from the literature was carried out which shows a very good agreement. After the verification was completed, eight new simulations are carried out covering a wide range of velocities of the continuous phase uc. In these simulations the velocity of the discrete phase ud remains unchanged. The variation of the continuous phase velocity reveals that with increasing the value of uc, respectively the value of the capillary number Ca, the droplet length reaches a point of saturation, i.e. a point where the droplet length does not decrease any more. For the present setup this saturation occurs for Ca > 0,03. On the other hand, when the velocity of the continuous phase goes towards very low values (Ca < 0,01 for the present setup), the droplet size increases significantly. Further, it was found that for increasing capillary numbers Ca above a value around 0,015 for water/oil and above 0,025 for water + 40% glycerol / oil systems, a transmission from the dripping towards the jetting regimes of droplet formation occurs. It was shown that when the viscosity of the continuous phase increases, higher total pressure jumps in the droplet occur, also leading to the formation of smaller droplets