Two-Stage Model for Fatigue Life Assessment of High Frequency Mechanical Impact (HFMI) Treated Welded Steel Details

Welded steel details are critical components from the aspect of fatigue. Additional fatigue resistance can be achieved by the High-Frequency Mechanical Impact (HFMI) treatment. This treatment increases the crack initiation period by improving the weld geometry, introducing compressive residual stresses, and increasing the weld toe’s hardness. The study presented in this paper is based on the development and calibration of an Initiation–Propagation-based Two-Stage Model (TSM), which is, by the combination of different methods, suitable to separately consider crack initiation and crack propagation. It is shown that a TSM is able to predict the fatigue life of as-welded and HFMI-treated welded steel details, which is proven by comparing the calculated results with the results of tests on similar details given in the literature. A parametric study of the TSM is conducted for different steel grades in order to investigate the influence of steel strength and HFMI parameters on fatigue lives of a welded steel detail with longitudinal attachment