Development and Analysis of the Physicochemical and Mechanical Properties of Diorite-Reinforced Epoxy Composites

The aim of this paper is to study the effect of a polyfunctional modifier oligo (resorcinol phenyl phosphate) with terminal phenyl groups and a dispersed mineral filler, diorite, on the physicochemical and deformation-strength properties of epoxy-based composites. The efficiency of using diorite as an active filler of an epoxy polymer, ensuring an increase in strength and a change in the physicochemical properties of epoxy composites, has been proven. We selected the optimal content of diorite both as a structuring additive and as a filler in the composition of the epoxy composite (0.1 and 50 parts by mass), at which diorite reinforces the epoxy composite. It has been found that the addition of diorite into the epoxy composite results in an increase in the Vicat heat resistance from 132 to 140–188 °C and increases the thermal stability of the epoxy composite, which is observed in a shift of the initial destruction temperature to higher temperatures. Furthermore, during the thermal destruction of the composite, the yield of carbonized structures increases (from 54 to 70–77% of the mass), preventing the release of volatile pyrolysis products into the gas phase, which leads to a decrease in the flammability of the epoxy composite. The efficiency of the functionalization of the diorite surface with APTES has been proven, which ensures chemical interaction at the polymer matrix/filler interface and also prevents the aggregation of diorite particles, which, in general, provides an increase in the strength characteristics of epoxy-based composite materials by 10–48%